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Quality Control Process2

Precision. Consistency. Confidence — Engineered Into Every Fibrotech FRP Product.

🧠 Why Quality Control Is Our Core Composite

At Fibrotech FRP, quality isn’t a checklist — it’s a culture.

Our QC process is engineered into every stage of design, sourcing, production, and delivery — ensuring that every FRP product that leaves our facility is dimensionally precise, mechanically robust, safety compliant, and ready to perform.

From raw resin to final product, we inspect, test, validate, and document — rigorously.

Our 5-Stage Quality Control Framework

1️⃣ Raw Material Testing & Approval

  • All resins, fiberglass, and fillers are batch-tested before use
  • Verified for:
    • Resin reactivity & viscosity
    • Glass content (%)
    • UV stabilizer & fire-retardant compound levels
  • Sourced only from ISO-certified vendors

✅ Only approved lots enter the production floor.

In-Process Quality Monitoring

  • Each production batch is monitored by QC inspectors for:
    • Cure rate / exothermic reaction stability
    • Fiber-resin ratio & uniform wet-out
    • Mould temperature & pressure control
  • For pultrusion lines, we monitor:
    • Die alignment
    • Pull speed control
    • Dimensional stability at exit

Any deviation from set parameters triggers batch flagging and halt.

In-Process Quality Monitoring

  • Each production batch is monitored by QC inspectors for:
    • Cure rate / exothermic reaction stability
    • Fiber-resin ratio & uniform wet-out
    • Mould temperature & pressure control
  • For pultrusion lines, we monitor:
    • Die alignment
    • Pull speed control
    • Dimensional stability at exit

🧠 Any deviation from set parameters triggers batch flagging and halt.

Mechanical & Performance Testing

  • Conducted in-house and by 3rd party NABL-accredited labs on rotating schedule:
    • Tensile strength – ASTM D638
    • Flexural strength – ASTM D790
    • Compressive strength – ASTM D695
    • Water absorption – ASTM D570
    • Glass content – ASTM D2584
    • Load-bearing test – IS 1726 for manhole covers
    • Fire retardance – ASTM E84 Class 1 (when applicable)

⚖️ Each product type has a pre-defined QC protocol based on application class.

inal Visual & Functional Inspection

  • Gratings, poles, covers, profiles undergo:
    • Edge finishing check
    • Surface smoothness test
    • Color matching and RAL verification
    • Embossing/logo verification
    • Bolt/fitting compatibility check (where applicable)

📸 Only fully passed items are packed and tagged with batch traceability.

Certifications & Standards Followed

  • ✅ ISO 9001:2015 Quality Management System
  • ✅ IS 6746, IS 1726 (Manhole Covers)
  • ✅ ASTM D series (mechanical testing)
  • ✅ Fire Testing: ASTM E84 / IS 16406
  • ✅ TUV Rheinland, CII Green Product Council
  • ✅ Startup India & MSME Recognized
  • ✅ BIS Compliant Production (for relevant SKUs)

Digital QC Records & Traceability

  • Every batch is tagged with a QC report
  • Records maintained digitally for:
    • Resin lot numbers
    • Curing timestamps
    • Load test snapshots
    • Inspector signatures

🗂️ This allows trace-back in case of any audit, complaint, or customer query.

Optional Testing on Request

  • 3rd party test reports
  • Salt spray test
  • Spark testing (for utility applications)
  • UV aging simulation
  • Thermal cycling tests

🔍 Quality You Can Measure. Trust You Can Scale.

📞 Talk to our QA Team

📄 Request a sample with QC reports

📩 Submit your technical checklist — we’ll match and verify

Fibrotech FRP — Because quality isn’t a promise. It’s a process.